Do you want to start a phenyl making business with small investment? Find here a detailed phenyl production guide with formula, machine, cost, and manufacturing process.
Generally, phenyl comes under the FMCG segment. Almost every household, business institutions, medical institutions and educational institutes use phenyl on regular basis. So, the product has a wide market acceptance already.
Broadly, there are two different types of phenyl you can find in the market. These are black phenyl and white phenyl. Basically, white phenyl is more popular for household use as a floor cleaner. Because it comes with different soothing fragrances.
Any individual can start a small-scale phenyl making business with low startup capital investment. In addition to that, the unit doesn’t demand a large space for operation. So, if you have space in your home, you can start the production at home also.
Phenyl Making Market Potential
Phenyl has already a large market. And the demand is increasing too. Some of the major reasons are increasing population and hygiene awareness. Nowadays, almost every homeowner use phenyl for regular floor cleaning purpose.
Government authority uses phenyl to clean public areas like the bus stop, railway station, airport, hospitals etc. Additionally, private medical organizations like hospitals, clinics, nursing homes use phenyl on the regular basis. So, entering the market for a new phenyl brand is highly lucrative.
Step-by-step Guide to Start Phenyl Making Business
Craft Business Plan
Finally, when you decide to start phenyl making for profit, you need to craft a business plan. Determine first what specific type of phenyl you will produce. Additionally, calculate the unit establishment cost including machinery and raw materials. Also, calculate the working capital cost and expected ROI. Clearly mention your distribution and marketing strategy in the business plan.
Check Licences & Permission
Simply, phenyl kills germs. So, starting a phenyl making business demands specific license and permission. And it definitely varies from state to state. Also, check if there any special norms for starting the unit at home.
Phenyl Making Business Cost
Basically, phenyl making business includes both fixed capital and working capital investment. You need to procure machinery, raw materials, packaging items etc. Additionally, you will need to pay staff salary, utility bills, and other administrative expenses regularly. However, the exact amount highly depends on the business size and expected production output.
Establish the Unit
If you want to start the business from home is okay. Otherwise, you will need to have a specific covered area for establishing the unit. Basically, with a 500 Sq Ft covered space, you can establish a small unit. Ensure that the electricity and adequate source of water are available there. Additionally, check the nearby transport facility. It is better to craft a floor plan before installing the machinery.
Phenyl Making Machine
Broadly, you can initiate the unit by two ways. Either as a semi-automatic basis or as a fully automatic basis. Generally, large-scale production demands fully-automatic production operation. If you are an absolute beginner in the industry, it is better to start a semi-automatic unit. Some of the major required machines are
- MS Tank
- Mixing Vessels
- Storage vessels
- Planetary Mixer
- Weighing Scale
- Liquid Filling Machine
Phenyl Making Formula
Actually, there is no static formula for phenyl making. Almost every reputed phenyl making company has its own mixing formula. Additionally, the formula varies depending on the specific phenyl and fragrance you want to produce. You can follow the manufacturing process to get the basic phenyl making formula. And try some addition and alteration to make your phenyl brand unique to stand out from the crowd.
1. Rosin – 2.50 Kg
2. Groundnut Oil – 2 Kg
3. Caustic Soda – 250 gram
4. Caustic Potash – 250 gram
5. Distilled Water – 7.5 liter
6. Low Creosote Oil – 15 Liter
7. Carbolic Acid – 15 gram
8. Soft Water – 2-4 Liter
Phenyl Making Raw Material
Again the specific raw material requirement depends on the specific type of phenyl you produce. However, here we put a list of some basic ingredients.
- Rosin, pale yellow to deep brown (black type is not suitable)
- Caustic soda
- Castor oil
- Light creosote oil containing 25 to 30% carbolic acid
Phenyl Making Process Flow Chart
First of all, take 100 gram Rosin and 100 gram Caster Oil in a container, warm it gently. Similarly, in another container take 66 gram NaOH (Caustic Soda) and dissolve it in 200 ml of distilled water.
Now caustic soda is trickle down into the warm mixture of Rosin and Linseed oil by stirring gently.
It would take 15-20 minutes. Now stand for 45 minutes and maintain the temperature of the solution at 80-90°C.
Then add with constant stirring, 300-gram creosote oil, and 20-gram Monochloro phenol into the warm mix of Rosin, Linseed Oil, and Caustic Soda. Now add desired quantity of distilled water and warm the mixture with stirring up to 90-100°C for 15-20 minutes. Cool the mixture and it is ready for packing. Actually, you need different raw materials for different Grades of Phenyl.
A long-term success of a phenyl making company highly depends on the extensive advertising and intensive distribution network. As it is an FMCG product, you need to advertise addressing the homeowners and housewives. Additionally, you must concentrate on the institutional selling. Also, you can consider offering the special discount for bulk purchasing. For expanding the business, you can consider producing different fragrance or expanding the area. Literally, there are numerous ways you can explore for making your phenyl making business a great success.