Do you want to start a jute bag manufacturing business project with small investment at home? Find here a sample jute bag making business plan with the manufacturing process, cost, machinery, raw materials.
Actually, jute is a long, soft, shiny vegetable fiber. It is also popular as ‘Golden fiber’. And currently, it is one of the strongest of all natural fibers available throughout the globe. Also, the jute fiber is reusable and biodegradable.
Jute fabrics are strong, durable, light, colorfast, attractive and cheaper than most fabrics made from other fibers. Additionally, these are anti-static and UV protective. Therefore, jute fabrics are excellent raw materials for jute bags.
The jute bag making process is simple. Additionally, there are several different types of bags that are very popular in the market. Also, the business demands very small startup capital investment. Any individual can start this business even from home. Furthermore, this is a great opportunity for the women, housewives, and moms too.
Actually, jute is a naturally found, inexpensive, bio-degradable fiber. For creating pollution-free environment the Govt. has started discouraging the use of polythene and rexin items. In some states, the polythene bags have been totally banned. Hence, the business has an immense market opportunity and the demand is increasing highly.
Jute sacking bags are mainly used for packing cement, sands, agro products, sugar and other bulky items. These bags are ideal for transporting bulk food items like – onion, potatoes, flour rice, and fertilizers. Apart from these, colorful decorative jute shopping bag has very good demand.
Different Types of Jute Bag & Market Potential
There are numerous different types of jute bags you can find in the market. Several different varieties of jute bags are used for different packaging purpose.
New technologies have evolved for bulk use of jute as a raw material in the production of high value-added and price competitive finished products. Jute fabrics are strong, durable, light, color fast, attractive and cheaper than most fabrics made from other fibers.
According to the lamination or lining, there are three different types of bags. These are
- Unlaminated – Biodegradable
- Laminated – Food Grade LDPE, splash resistant, wipe clean
- Muslin Lined
Additionally, jute bag comes in a number of different handle options. These are
- Jute Handles
- Flat Cotton Strap
- Cotton webbing, filled with rope
- Cane Handles
- Rope with eyelets
According to the use, there are several different types of jute bags. These are different in size, pattern, and color. These are
- Calico Bags
- Jute Carry Bags
- Shopping Bag
- Conference Bag
- Ladies Purse
- Designer Bag
- Jute Conference Bags
- Promotional Bag
- Jute Drawstring Pouches
- Jute Wine Bottle Bags
- Juco Bags
Decorated jute bags and shopping bags are very much in demand both for the domestic and international market. With the increase of population, the scope of trade and industry is also
As the bags are an essential commodity for human, so the demand for the product is growing day by day. The demands of the product remain consistent throughout the year. So, it is presumed that there is a good scope for starting of such type of industry with a huge export potential.
Any individual having a little bit of knowledge about industrial packaging can initiate a jute bag manufacturing business with moderate capital investment.
Jute Bag Making Business Plan Sample
Identify the Demand
This is the most important aspect you need to consider prior. You must identify the demand for the specific type of jute bag in the local market. Additionally, check the retail price, who are the manufacturers and their marketing policy. These all will help you in writing the business plan and starting your jute bag making business.
Craft a Business Plan
Even, if you start the business from home, then also you must craft a business plan. And your business plan must consist financial analysis of startup cost and marketing plan. Also, mention your business objective, target demographic and marketing strategy. As a jute bag manufacturer, you must offer the right product at the right price to the right audience.
Register your Business
You must register your business with the proper form of business organization. For a very small startup, you can opt for proprietorship company. However, you may go with partnership, LLP or INC companies according to your business size and investment model.
Generally, this type of business doesn’t demand any specific licenses from the Government authorities. However, check the local Federal laws before initiating the business. Also, you will need to check the upcoming tax liabilities too.
Jute Bag Making Business Startup Cost
Generally, the startup cost consists procuring machinery, raw materials and other resources including manpower. Additionally, you will need to have marketing and distribution costs. If you are starting a small-scale unit, then it is better to start with own fund. Otherwise, you can apply for a bank loan or venture capital investment.
Jute Bag Making Unit Setup
Generally, with 500 Sq Ft of an area, you can set up a small jute bag making business. However, you must have the electricity connection for operating the machinery. Additionally, space must have a wide entrance.
After securing the space, you must craft a floor plan. Broadly, you will need to identify the space for the production area, storage, and an admin area. You will need some space for office work including raising invoices, money receipt etc.
Jute Bag Making Machinery
According to your finished product requirement, you need to select the machines for jute bag manufacturing. Required machinery are side seal bag making machine, woven sack bag cutting machine, jute bag sewing machines. To produce laminated jute bag you need to have that specific machines. Different sacking categories are AT will, BT will, LT will, D.W flour, D.W salt, D.W nitrate fine twill cloth etc.
The pure jute fabric woven sacking bags are available in both plain and twill forms. These bags are available in the laminated form as well. These are tailored as per customer’s specifications in terms of size and to meet the ever-increasing demand of jute bags in the farm sector, agro-based industries and for the retail sector.
Generally, jute bag making business doesn’t demand any heavy machinery. Simply, you will need to procure
- Wooden Printing Table
- The screen of Diff. Design
- Rubber Wiper
- Dye Paste Stirrer
- Water Drum
- Cottage Steamer
- Tubes, Steel Spoons, Mugs, Bucket, Roper, Clips, Stools etc.
- Lock Stitch Machine
- Wooden Working Table
- Cutting Table
- Electric Fittings
- Scissors, Measuring tape and other Equipment
Jute Bag Making Quality Control & Specification
IS: 6753- – 1981 for fertilizers
IS: 8069- – 1981 for pesticides
HDPE woven sacks can also be manufactured as per the requirement & major purchasers.
The major required raw materials for printed and decorated jute shopping bags are jute fabrics. Additionally, you will need to procure the dyestuff, printing gum, chemicals, and auxiliaries. Also, you will need to have PVC buckle and bamboo sticks, sewing thread, packing materials, label etc. You can procure the raw materials easily from the local wholesale market.
Jute Bag Manufacturing Process
- The process involves the production of tape with the help of tape extrusion machine followed by knitting to form cloth on the circular weaving machine.
- After the jute is woven it is then sent away for lamination. The entire jute roll is laminated with an LDPE lining.
- After dying of fabric is done, it goes to cutting department. The fabric is arranged in layers & cut according to the product pattern.
- Screen printing is done on cut fabric by arranging the fabrics in large printing table. Water-based Azo free colors are used for printing.
- Finally, stitch the cut pieces by lockstitch machine. Then, you will need to attach the PVC buckle or bamboo stick etc. manually. Now the bags are ready for the market.
Promote your Jute Bag Making Business
As such any product on this planet needs promotion. And your jute bags are also similar. Generally, the retail distribution is the most proven way of establishing any product in the market. However, you must consider the institutional sales also.
Apart from the offline promotion, concentrate on the online too. According to the brand name of your company, secure a domain name and build a business website. Also, use the social media carefully for promoting your jute bag widely.